Panels
Webbcore Panels are aluminum honeycomb sandwich panels designed, manufactured and intended to provide high structural strength with minimal weight. Our Panels are constructed from an aluminum honeycomb core expanded into a hexagonal structure sandwiched by aluminum skin and bonded with our custom adhesive. The Panels are specifically designed for wall and ceiling cleanfab application but are used for solutions in other industries. The standard skin is typically constructed from a 0.032 (0.025, 0.040, 0.063 available) aluminum sheet with an acrylic or epoxy paint finish. We also offer custom panels upon request.
Applications
- Cleanroom Walls & Ceilings
- Structural Applications
- Modular Wall Systems
- Furniture
- Display Systems & Exhibit Panels
- Veneers and Metal Finishes
- Decorative Partitions
- Fine Art Conservation
- Signage
Webbcore Panels Feature
- Up to a Sub-Class 1 Environment
- Variety of Wall Systems
- Designed to meet all requirements for new and existing facilities
- Ability to integrate with existing modular wall systems
- Chemical Resistance
- Anti-static Conductivity
- Lightweight
- High Strength
- Non-Outgassing
Panel Dimensions and Weight
- Weight: 1.1 lbs./sq. ft.
- Length: up to 174 inches
- Width: up to 48 inches
- Thickness: 0.25 inches - 3 inches Sheet Aluminum
- Chemical Resistance
Performance Tests
- Climbing Drum Peel: 12 in. lb/3 in. Mil-STD-401
- Surface Resisability: 107-9 ohms/sq. ASTM D257
- Climbing Drum Peel: 12 in. lb/3 in. Mil-STD-401
- Flatwise Tensile: 300 PSI Mil-STD-401
- Outgassing: < 0.15 ppm/mg
Finishes
- Designer White
- Conductive White
- Polar White Epoxy
- Polar White Acrylic
- Shell White
- Conductive Dissipative
- Static Dissipative
- Custom
Thermostatic acrylic enamel
- Dry film thickness: One coat 0.75 -0.85 mil pretreated aluminum
- Hi Gloss: 60 degree 80% minimum
- Pencil Hardness: Eagle Turquoise F-H
- T-Bend: 2T = No Pinch Off .060" - 0.080" heavier gage/harder may go to 4T-NPO
- Adhesion: 1/16" Dry Crosshatch = No Tape Off
- Rev Impact: 1-1/2" times metal thickness = No pinch off
- Acid Resistance: ASTM D968, 30 liters falling sand
- Taber Abrasion: Model 503, Teledyne Taber, SS-10 wheels 450 Cycles to substrate, 54 mg loss @ 450 cycles or .12 mg per cycle.
- Detergent Resistance: 3%, 100 hours @ 100 degrees F - Pass
Epoxy Coating Specifications
- Surface Resistivity: 10 to power of 7 - 10 to power 9 ohms/sq.
- Adhesion (ASTM D3359): 5B
- Film Hardness (ASTM D3363): 2-3H
- Tabor Abrasion: 6.0 mg maximum (ASTM D4060 CS10, 100 Cycles)
- Impact: 12 in-lbs. minimum (ASTM D2794 2 lb., ½" Ball)
- Flexibility: >3T
- Outgassing: .06 ppm/mg maximum
